Chemical Plant Consultancy, Design & Setup
⭐ PROJECT DESCRIPTION
A chemical manufacturing company in Jalgaon required end-to-end plant consultancy, covering civil planning, structural design, equipment selection, utility routing, and complete installation support.
The objective was to establish a safe, efficient, and compliant production facility with proper segregation of process areas, utility rooms, chemical handling zones, and safety systems.
Adhyntra was appointed to deliver concept-to-commissioning engineering support, ensuring smooth production flow, optimized space utilization, and compliance with industrial safety standards.
⭐ PROJECT PROCESS / APPROACH
1️⃣ Site Study & Requirement Analysis
- Evaluated land area, soil conditions & available infrastructure
- Studied process flow, raw material requirements & equipment load
- Considered safety norms for chemical handling & storage
- Understood expansion scope for future capacity
2️⃣ Civil & Architectural Layout Development
- Complete civil layout planning for production, storage & utility blocks
- RCC foundation planning for reactors, tanks & heavy equipment
- Drainage layout, chemical-resistant flooring & slope planning
- Admin, QC, utility block planning based on operational movement
- Loading/unloading bay design
3️⃣ Structural Engineering & Steel Layouts
- Structural design for plant buildings, platforms & mezzanines
- MS/SS structure design for:
- Reactors platforms
- Working platforms & service access
- Utility pipe racks
- Load calculations, wind load, seismic requirements as per IS standards
4️⃣ Equipment Design & Setup Planning
Prepared engineering & installation drawings for:
- Reactors (GLR / SS / MSRL depending on process)
- Storage tanks – vertical / horizontal
- Heat exchangers, condensers & scrubbers
- Pumps, filters & process skids
- Safety accessories (relief valves, flame arrestors, earthing)
Developed:
- Equipment GA drawings
- Nozzle orientation drawings
- Foundation drawings
- MOC selection based on chemical compatibility
5️⃣ Utility Engineering & Piping Layouts
- P&IDs for utilities & process lines
- Steam, chilled water, cooling water routing
- Chemical transfer lines with safety interlocks
- Vent & scrubber system layout
- Compressed air, vacuum & nitrogen networks
- Pipe rack design with supports, anchors & guides
6️⃣ Installation Supervision & Vendor Coordination
- On-site supervision for mechanical installation
- Orientation checks, alignment & tightening
- Coordination with civil, mechanical & electrical vendors
- Checklist-based monitoring for quality assurance
⭐ WORK SCOPE
- ✔ Civil Layout Planning
- ✔ Structural Design & Steel Platform Layout
- ✔ Equipment Design & GA Drawings
- ✔ Utility & Process P&IDs
- ✔ Piping Layouts & Isometrics
- ✔ Chemical Safety Engineering
- ✔ Installation & Commissioning Support
- ✔ Handover Documentation & As-Built Drawings
